High Voltage Forum
General electronics => Electronic Circuits => Topic started by: Phoenix on July 31, 2018, 05:37:45 PM
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Hello :)
I would like to calculate the maximum frequency i can drive an IGBT-Brick within its thermal limitation. I am using SKM200GB128D Bricks.
I am calculating the losses for 180A Hardswitching and a frequency of 20kHz. I need to find out the turn on/off energy first using the datasheet.
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And here is my question: When reading the energy of the chart, do i need to use the 180A of current or the change of current (dI/dt)? The change of current would only be around 22.6A/µs high for 180A at 20kHz, which would result in much lower turn on/off energies.
Greetings,
Phoenix
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It is your peak current, that is how I calculated it for soft-switching here: http://kaizerpowerelectronics.dk/tesla-coils/drsstc-design-guide/igbts/
I guess you can use my example all the way through, just ignore the reduction factors for resonant switching that I use :)
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Thank you for your reply :)
I have already followed your guide for the calculations but i am stuck at that point. In this application i am only switching an inductive load, which results in a triangular waveform. The IGBT's always switch at the peaks of this waveform (180A). There is no resonance circuit, so the IGBT's always switch at full current. Because of that, i think i have to read the chart at 180A of current. But if i read the chart at the operating current, i can't keep up with the manufacturers claim of 220A at 20kHz with a junction temperature of 150°C and a case temperature of 80°C. Here are my calculations:
As you see i am only able to switch at a maximum frequency of 8.462kHz but according to the datasheet the bricks should be able to switch 20kHz at 220A.
Is there something wrong with my calculations?
Edit: I just tried something new and i think i have found the problem: A square wave has a RMS-Factor of 1, but a triangular wave only has a factor of 0,577. The maximum current rating in the datasheet is for DC, so there are no switching losses included. If i put in the numbers for 127A (220*0,577) into the equations, the result is 23,462 kHz and it should work for my inverter. Could this result be correct?
Greetings,
Phoenix
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I was just about to mention that, just like I had to reduce for soft-switching short pulses, as hard-switching is seen as a square wave, a triangle waveform would also have to use a reduction factor, but you already figured that out :)
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I have now used the reduction factor for my 180A which gives me about 104A RMS. I used the RMS value for the CE Voltage and in the calculation for the conduction losses. But i have not used it for the turn on/off energy, because the IGBT still has to switch the 180A peak.
According to my calculations, if the junction has a temperature of 125°C and the Case has a temperature of 50°C, i can run my Inverter up to 20,6kHz. I also converted the equation to tell me the temperature difference between junction and case, at 20kHz the difference would be 73°C. I could now use a circuit which cuts of the supply voltage to the inverter using a relay, when the case temperature reachs 57°C, so the junction would never get hotter than 130°C :D
Greetings,
Phoenix
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Just a thought, wouldnt average value instead of RMS be more accurate?
The loss is the integral of the current*voltage across the switching device during the switching event.
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I only used the RMS Value for the calculation of the conduction losses during the ON-State.
For the losses during the switching event, i used the full 180A, because the IGBT's switch at the current maximum.
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Conduction losses for an IGBT should probably be done with the average (mean) current rather than RMS - they behave more like a diode than a resistor in forward conduction. RMS is appropriate for MOSFETs though, and it probably won't make a lot of difference anyway.