Author Topic: Setting OCD without blowing up transistors  (Read 369 times)

Offline profdc9

  • High Voltage Technician
  • ***
  • Posts: 186
  • Karma: +6/-0
    • View Profile
Setting OCD without blowing up transistors
« on: April 16, 2018, 12:36:29 AM »
My tesla coil has a full bridge of FGH60N60SMD IGBTs.  I am trying to get a handle on how to set the overcurrent without blowing up the transistors.

From what I have been told, these can handle about 300 A peak current.  My current sense transformer is 625:1 consisting of two 25:1 cascaded ferrite transformers.  The burden resistor I am using is 4.7 ohms.

For 300 A, assuming a 625:1 ratio, the current through the transformer on the secondary is 0.48 A.  This means I should set the voltage on the comparator to 2.25 V, correct?  Is there any correction for the forward drop of the Schottky diodes?   I am using a 625:1 transformer because I hope to add a second set of IGBTs to make the peak current 600 A.

Dan



Offline oneKone

  • High Voltage Engineer
  • ****
  • Posts: 231
  • Karma: +3/-0
    • View Profile
Re: Setting OCD without blowing up transistors
« Reply #1 on: April 16, 2018, 02:00:36 AM »
I think Steve ward wrote in the drsstc log book about the voltage drop.

What I've been doing to set the ocd is set a voltage (let's say I want 300a ocd) at the comparator for a 200a limit. I then use a seperate ct connected to an oscilloscope and run the coil, slowly adjusting the voltage between runs until a 300a limit is achieved.

I've only done this method twice, and I'm also confident there's a better way of doing it. But it works for me.

Offline Hydron

  • Administrator
  • High Voltage Technician
  • *****
  • Posts: 193
  • Karma: +4/-0
    • View Profile
Re: Setting OCD without blowing up transistors
« Reply #2 on: April 16, 2018, 10:18:16 AM »
You can ignore the forward drop of the diodes, they do not affect the current passed through the burden resistor (and thus voltage across it). The critical things are the CT ratio and the burden resistor value, and it sounds like you have the right idea about setting the voltage based on this.

I have also in the past set OCD with a measure & adjust strategy using a second CT, but either method should work. If you're aiming for a particular current then be a little conservative with the OCD setting, as the current can still rise for up to another half cycle after a trip. However the 300A goal you're after isn't likely critical, so it's reasonable to just set the correct voltage for a 300A trip and leave it be (unless the coil has a particularly low impedance primary tank, which I assume is not the case here).

High Voltage Forum

Re: Setting OCD without blowing up transistors
« Reply #2 on: April 16, 2018, 10:18:16 AM »

 


* Recent Topics and Posts

post Re: My First DRSSTC
[Dual Resonant Solid State Tesla coils]
Hydron
Today at 11:07:22 AM
post Re: My First DRSSTC
[Dual Resonant Solid State Tesla coils]
sjsimmo
Today at 08:08:58 AM
post Re: How to calculate VA rating and other things for Ferrite Core? (SMPS)
[Transformer (ferrite core)]
sjsimmo
Today at 01:24:15 AM
post How to calculate VA rating and other things for Ferrite Core? (SMPS)
[Transformer (ferrite core)]
FilipŠebík
January 18, 2019, 07:32:38 PM
post Re: How to design a 7.5kV AC source?
[Transformer (ferrite core)]
profdc9
January 18, 2019, 04:25:14 PM
post How to design a 7.5kV AC source?
[Transformer (ferrite core)]
CristianM
January 18, 2019, 03:48:06 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
the_anomaly
January 17, 2019, 02:01:36 AM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
petespaco
January 16, 2019, 04:26:38 AM
post AC vs DC fuses, high current, explosive destructive testing and theory
[Capacitor banks]
Mads Barnkob
January 15, 2019, 09:48:48 PM
post Re: My X-Ray Machine
[X-ray]
neukyhm
January 15, 2019, 10:51:46 AM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
petespaco
January 14, 2019, 05:08:38 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
the_anomaly
January 14, 2019, 01:15:53 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
Mads Barnkob
January 14, 2019, 12:22:07 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
petespaco
January 11, 2019, 05:10:39 AM
post Re: My X-Ray Machine
[X-ray]
Max
January 10, 2019, 10:59:25 PM
post Re: 迎词、来
[General chatting]
profdc9
January 10, 2019, 06:56:59 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
petespaco
January 10, 2019, 05:33:48 PM
post Re: Welcome new members, come say hello and tell a little about yourself :)
[General chatting]
black.yang
January 10, 2019, 02:11:58 AM
post Re: My X-Ray Machine
[X-ray]
Mads Barnkob
January 09, 2019, 09:14:59 PM
post Acoustic spectra of sung vowels by the FFT analyzer HP 3561A
[Electronic circuits]
Physikfan
January 08, 2019, 08:44:16 PM
post Re: IGBT failure in DRSSTC
[Dual Resonant Solid State Tesla coils]
Felix Bieri
January 08, 2019, 05:33:55 PM
post Re: Huawei RRU3928 1800MHz radio base station teardown (part 1 of 2)
[Radio frequency]
Mads Barnkob
January 08, 2019, 08:25:08 AM
post Re: SimpleDriver v2.3, my phase-shifting QCW DRSSTC controller
[Dual Resonant Solid State Tesla coils]
flyglas
January 08, 2019, 08:25:02 AM
post Re: SimpleDriver v2.3, my phase-shifting QCW DRSSTC controller
[Dual Resonant Solid State Tesla coils]
Hydron
January 08, 2019, 02:01:50 AM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Hydron
January 07, 2019, 10:23:38 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Laci
January 07, 2019, 08:53:32 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
petespaco
January 07, 2019, 08:17:44 PM
post Re: SimpleDriver v2.3, my phase-shifting QCW DRSSTC controller
[Dual Resonant Solid State Tesla coils]
Netzpfuscher
January 07, 2019, 07:37:53 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Uspring
January 07, 2019, 01:30:36 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Laci
January 07, 2019, 12:43:26 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Hydron
January 07, 2019, 08:09:49 AM
post Re: SimpleDriver v2.3, my phase-shifting QCW DRSSTC controller
[Dual Resonant Solid State Tesla coils]
NEYi
January 07, 2019, 07:43:50 AM
post Re: Welcome new members, come say hello and tell a little about yourself :)
[General chatting]
Mads Barnkob
January 07, 2019, 06:48:06 AM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Mads Barnkob
January 07, 2019, 06:39:56 AM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Laci
January 06, 2019, 09:23:19 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
petespaco
January 06, 2019, 07:11:25 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Uspring
January 06, 2019, 07:02:14 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
flyglas
January 06, 2019, 12:43:46 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Laci
January 06, 2019, 11:55:09 AM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
TDAF
January 06, 2019, 09:48:06 AM
post Re: First SSTC build, need help troubleshooting
[Solid state Tesla coils]
TDAF
January 06, 2019, 09:45:17 AM
post 关于: 这个便宜的 drsstc 驱动程序从 aliexpress 1.3 b 类型?
[Dual Resonant Solid State Tesla coils]
black.yang
January 06, 2019, 08:34:46 AM
post 迎词、来
[General chatting]
black.yang
January 06, 2019, 08:20:21 AM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
flyrod
January 06, 2019, 12:34:15 AM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
petespaco
January 05, 2019, 05:27:23 PM
post Re: Help for people buying the "12-48 Volt 1800/2500 Watt ZVS induction Heater"
[Electronic circuits]
flyrod
January 05, 2019, 03:46:29 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Laci
January 05, 2019, 09:51:10 AM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Mads Barnkob
January 04, 2019, 11:02:25 PM
post Re: (DR)SSTC II
[Dual Resonant Solid State Tesla coils]
Laci
January 03, 2019, 08:38:15 PM
post Re: SimpleDriver v2.3, my phase-shifting QCW DRSSTC controller
[Dual Resonant Solid State Tesla coils]
flyglas
January 03, 2019, 08:15:48 PM

Sitemap 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30