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Messages - Skylex86

Pages: [1]
1
Hello everyone
It's been a while since I've been here. The tesla coil hasn't progressed much since the last time.
I had other important projects to take care of and with the studies, I had even less time to devote to them. 
But having a little more time at the moment, I decide to get back to it.

I recently received 5 igbt SKM 400GB 17E4.
I think they will be able to go well beyond the 500A spike I was considering.

I'm going to resume the calculations to finish the power part of the tesla.
I will keep you informed of my progress.

Have a nice day
Alexis

2
Quote
Your control box is looking good, what kind of safety features did you put in it? I see emergency stop and what does the switches and lamps do?

The lamps are used to know which safety is activated (When there is just the power supply connected the green light is on, if the circuit-breaker is passing through then the orange light comes on and if the electromechanical contactor is also passing through the red light comes on).
Moreover it is impossible to turn it on without a key

The rest is used by interrupter (the screen and the red buttons).
I'm programming the atmega of the interrupter


I calculated gate charge :

but I couldn't find gate resistor int

I also tried to calculate Fmax2,but I couldn't find RθJC, Pcond

But i compared the CM600DU-24NF with the 5SNS
I compared the CM600DU-24NF with the 5SNS
The 5SNS takes less time to activate and deactivate, Total power dissipation is much higher for the CM600

I also measured the inductance of my primary coil, I am at 7µH. Then I calculated it with JAVATC and it shows me 7.28µH
So I will start on 7µH and take access to the capacitor to be able to tune it between 6.5 and 7.5µ


otherwise the trolley has been painted, it already looks better  :D

3
Hello Mads

If the only problem is that they consume a little more than the others, I make them eat differently
unless the rev 1.3 card is not able to support the required intensity

What do you mean by:I did not check heat dissipation ?

according to the datasheets I would have 960w to dissipate 
Total power dissipation Ptot Th = 25 °C, per switch (IGBT) 960 W

4
Hello

Well, it's not moving very fast for the moment but it's going to change !
I'm finally on holidays !
I receive my function generator next Monday or Tuesday.
today I made the rolling base of the tesla :



tomorrow she's going to paint.

I have one more question about IGBTs
I found a 5SNS 0300U120100, not very expensive and not far from home
what do you think of this IGBT module ?

Here are the Datasheets :
https://datasheetspdf.com//pdf-down/5/S/N/5SNS0300U120100-ABB.pdf


Thank you in advance for your answers.
Alexis

5
Hello everyone

I'm back after a few months of absence
I have made some progress on my DRSSTC project, I received all the components for the management cards.
I finished putting them together this weekend.



I also found a large capacitor



the support of the primary coil has been painted
I got a metal box to store the control cards, in addition to the fence that will be put all around it 

I still have some measurements to make, in particular the inductance of the primary coil to be able to calculate the value of the resonant tank capacitor and also soldered the interrupter (It's the same as the one onetesla TS).

a quick question:
can we test the control board without the high power part ?

Alexis

6
Hi

Since I'm not the budget for big IGBTs, I have chosen to use FGA60N65SMD.
According to Mads Barnkob's painting, those if can hold 300 A Peak (http://kaizerpowerelectronics.dk/tesla-coils/drsstc-design-guide/igbts/).
So I'm going to put three in parallel which should make me 900 A peak
Here is the circuit :



What do you think?

Sincerely
Alexis

Merry Christmas and a Happy New Year !

7
Hi
After a short pose in the realization of my drsstc,  I restart

I first redid the primary coil support, then I added a second torus to drop the resonance frequency and to finish, I finished the security part of my control desk.



I still have to order the components to make the electronic cards
but first I have a few questions :

          - for ferrite rings are there any characteristics respected ? 

          - how do I know if my IGBTs will withstand 550 A peak ?
because on this DRSSTC, I peak max is 500 A, but these IGBTs only resist 300A max !

          - what do you think of these capacitors (https://www.mouser.fr/ProductDetail/KEMET/R474N31005001K?qs=sGAEpiMZZMu3dWSqd4Tl0Fd7dHVopjbiki9cBgNAjKv9dySeLvLI4A%3d%3d) ?
because Mouser no longer has a Kemet R474N247000A1K in stock


thank you in advance
Alexis



8
Nice boards, I assume they are all homemade.

How did you do the silkscreen? And a little funny with a mirrored silkscreen sitting on the opposite side of a surface mount component board :)
I'm guessing that silkscreen is toner transfer? If so, nice trick, never tried it when doing my own PCBs.

That's exactly what it is.
I thought to myself if it works on copper it must work on bakelite
so I tried it and here's the result  ;D

9
Hello

I finished making 2 PCBs ;





I still have one more to do.
celui avec le LM311, le détecteur d'intensité et celui pour désaccordé avec la fréquence de résonance.

Alexis

10
Thank you Mads Barnkob
indeed it was missing C3 and the +5v on IC5A
I based myself on your UD1.3b
I just added a hex-schmitt trigger gate at the output of the fiber optic receiver 

another modification I will make is to separate the different parts of the circuit on several PCBs 
it will be easier to do (of course all PCBs will be in the same metal box) 

alexis

11
hello
I have just finished modifying the schema to use a TTL fiber optic transceiver
He's on my drive


https://drive.google.com/open?id=1IeWnqPCSSu1kxaGyyZuOufIun5g1LoJA

Could someone please check that I didn't make a mistake ?
(except MOSFETs and resistor and condenser values)

thank you in advance

12
hi

today I'm almost done making my control box 





it includes the entire power management system of the DRSSTC (a large relay controlled by several switches, the 230v filter and an emergency stop) 
it also includes the interrupter (which is not yet finished for him)

13
Mads Barnkob 
thank you for your answer

would you still have at your disposal the diagrams and files used to make your DRSSTC 1 OR 2 ?
it would save me the trouble of having to do them again.

another question, I've been running your youtube channel for a while now and I saw that in one of the video vaux you were "dismantling" a server inverter
where did you find it ?   

thank you in advance
alexis

14
I agree that fibre optics is the best solution in terms of security
but on the picture above the receiver used is comparable to the one used   
https://www.digikey.fr/product-detail/fr/IF-D95T/FB123-ND/243780/?itemSeq=269844015
and it costs less than OPF 2412 (and other)

so if I replace an OPF 2412 with an IF-D95 will it work ?

Alexis

15
hello

what should be the minimum and maximum value of dV/dt?

because I would like to use these capacitors
https://www.digikey.fr/product-detail/fr/R474N315050A1K/399-12724-ND/5731215/?itemSeq=274045822

I will connect them six in parallel and six in series
which would make me 0.15µF for 6000V

according to this formula :



I find 550 A peak

What do you think?




in another subject I read that you should not use simple DRSSTC circuits
but these use expensive fiber optic respirator emitters that are expensive

except this one (and others) :
http://kaizerpowerelectronics.dk/wp-content/gallery/2011_08_14_-_kaizer_drsstc_ii/IMG_5158.jpg

but every time there's no schematics.
so there are two possibilities for me :

or I find the schematic of one of these control charts   

or I adapt an OCD system on the onetesla card
as here : https://www.google.fr/search?q=ocd+onetesla&safe=active&client=opera&source=lnms&tbm=isch&sa=X&ved=0ahUKEwiss_2K8oveAhUFxxoKHWOhAwEQ_AUIECgD&biw=1280&bih=883

what do you think is best ?

kind regards
alexis

16
Thank you Mads Barnkob for your answer
it's true that I didn't go into too much detail

the primary coil measures 10µH
And the resonance frequency of the secondary is 130KHz
which must give me a 149nF MMC capacitor
what tolerance can be given to the capacitance of the MMC capacitor ?

my secondary winding makes about 2200 turns (cable 0.25 mm by 550 mm)
It is covered with 6 layers of polyester resin
the sticker is just a piece of paper, placed between the 5th and 6th layer of resin

how to know if wood is "conductive" ?
and what damage can it cause ?


kind regards
alexis

P.S : today I made the SD card reader

17
Hello
 
I just started making my first DRSSTC
It is based on the onetesla CARD, with some improvement : - 1200µF capacitor
                                                                                       - rectifier weight of 50A in 1000v 
                                                                                       - 2*2 IGBTs in parallel (FGA60N65SMD)

I have already done the secondary winding, the torus, the power supply system with filter, circuit breaker and high power relay to disconnect the power supply
 
the thing is that I don't have much room for error because my budget is very tight.

and I would have liked to know if there were any improvements to be made to this control card ?

here are some pictures :






kind regards
alexis

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