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Topics - petespaco

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1
I know there are 3rd party programs out there that assist you in capturing data from the Arduino to put into a spreadsheet for analysis,  And I know that you can add an SD card reader to your project.  But I wanted an easy way to get my data into a spreadsheet without the hassle of downloading  some 3rd party program that might or might not come with some spam or spyware.  I didn't want to go to the trouble or expense of adding in the SD card reader for what might be a one time need to look at the data in graphical format, etc..
  So here is my solution:
/>
Pete Stanaitis
---------------

2
Pete Stanaitis

Description:My website and my youtube channel have dozens of broad "maker" categories and video playlists.  You need to pick and choose from the topic list on my main webpage and go to the playlists on my youtube channel to locate your own interests.

Website:   www.spaco.org

Youtube: https://www.youtube.com/user/frenchcreekvalley


3
Electronic Circuits / Fake or Real DC to DC Solid State Relays.
« on: October 26, 2020, 12:35:41 AM »
Several folks have been asking me the best way to temperature control the work coil of the induction heaters that I have been messing with. 
At this point, I think the best way is to use a PID controller and use the "Bang-Bang" approach of turning the DC power on and off as needed to maintain a set temperature.
  Mechanical relays can work, but they have limited life in that application and/or are pretty costly.  (We could argue that opinion somewhere else).
Anyway, I have had a hard time finding DC to DC SSR's, particularly cheap ones.
  But I did, just recently buy 2 40 amp 60 volt SSR's and 2 100 amp 60 volt SSR's .
I decided to try the 100 amp model first, just to give me some headroom, since my plan was to simply test the thing with a load going as high as about 40 amps.
  Well, I hooked it up, using a simple spst swtich to feed it a 12 volt signal and turned it on.  It worked properly with the 6 amp idle current that is normal for my 2500 watt ZVS induction heater. ---That is, when I turned the SSR "on"  the heater did oscillate normally.
Next, I added 40 amp load my putting a graphite crucible into the work coil.  Fine.  I threw the SSR's signal switch on and I got my 40 amps.  But--- when I turned the switch off, the current continued to flow.  I tried it a few times with the same result.  I powered down completely, then back up and the same result.
  I'm sure we have all heard about "fake" SSR's etc..  Right?
Well I tore this one down, thinking I simple replace its Mosfet with an IRFP260N.
No luck.
I finally did get the potting compound off of the "device", but it's labelled "JT1    A1009"  By the way, the thing is dead shorted.
The only A1009 I could find reference to is a BJT that is good for 2 amps!
Well, if that is correct. then there's no point in simply trying to replace it with a Mosfet, because I am pretty sure the gate/base driver won't work.

Moving on:
  I then installed one of the 40 amp SSR's and it has worked just fine, up to 30 amps.

My reason for posting this trial is just to see if others have more info about DC to DC SSR's.   I now have a list of about a half dozen of them in the 40 to 100 amp range, that are not horribley expensive.  So if any of you have a proven recomendation, I'd like to hear it.
(I will be putting up a video showing the ZVS heater being cycled in this way (manually) in a few days.)
There's a PID controller on the way.  I hope I picked the right one.

Pete Stanaitis
----------------

4
Electronic Circuits / What's the big deal about toroidal transformers?
« on: October 10, 2020, 07:32:41 PM »
What is special about toroidal transformers?
  I just saw this one:
https://www.banggood.com/Input-220V-200w-to-AC-12V-Ring-Transformer-Toroidal-Transformer-Power-Amplifier-Transformer-p-1595029.html
It costs USD$62 and it makes 200 watts of 12 volts.
I could rewind a lot of microwave oven transformers for that amount of money and get 4 or 5 times the output power.

Pete Stanaitis
---------------

5
I am hitchhiking on Mads's recent post about server psu hacks.
That thread took a turn toward the subject of this post, so I thought I'd get more focused here.

Cheap!! is the focus!!!
The Goal: make a step adjustable 12 volt to 48 volt power supply to feed the power hungry ZVS induction heaters that are offered all over the world right now.
THE answer:
Four 1000 watt or larger 120 VAC MOT's. 
Primaries in series parallel so the thing could be connected across a 240 volt line.
Secondaries wound with large size enameled ("Magnet" or "Formvar") wire to provide 12 volts AC each.  They are connected in series, with taps at the output of each secondary.  This produces steps of 12, 24, 36 and 48 volts.
A homemade rotary switch to handle that high currents.  The reason for a rotary switch is to keep from short circuiting things that might occur if using individual SPST switches.   You can see many examples of such a switch in old books:  I tried to attach an example, but still can't figure out how this works- sorry.
-The steps could be made smaller by center tapping each secondary.
The output would, of course, be sent to a full wave bridge and  some sort of LC filter, as needed.
  I saw one guy who was even using 230 volt MOT's in various primary combinations to add more variability.

Major cost would be magnet wire (if you can't scrounge it) and capacitors for filtering. 50 amp bridge rectifiers aren't all that expensive.  I think effective  heat sinks could be made from the cylinder heads of junked lawn mower engines.

Anyway, I am saving up transformers.  Maybe I will get to it one of these days.

Pete Stanaitis
---------------

6
A "Corona Virus"?

7
Lately some Russian hobby size induction heating videos have been coming up on my Youtube recommended list.  I don't understand the language, but I can get a pretty good idea of what is going on from almost all of them.
  Anyway, here's one where the guy simply couples the output from an induction HOB (British for "Hotplate Or Burner) to some copper coils and then parallels the output part of the coil structure to some capacitors.  So, as far as I can tell, without modifying the HOB in any way, he has a high frequency driver.  Maybe not great at power transfer, but I thought it was an interesting Hack:
/>
Pete Stanaitis
---------------

8
Electronic Circuits / What happens when L and C are not matched?
« on: May 08, 2019, 04:42:35 PM »
Mads-
 The formula for  resonant frequency is: "Freq. = 1/(2pi X sqrt(L X C)).
This formula would imply, to me, anyway that ANY values of L and C will produce some resonant frequency.

But, I can find many references that say:
"Resonance occurs when capacitive and inductive reactances are equal to each other."
Well, that's fine, but we know that circuits DO oscillate when L and C are NOT equal.
Is this just a "play on words"?  The resonant frequency formula that I quote above doesn't seem to deal with that issue at all.

   I studied resonant circuits back in the early 1950's.  I vaguely remember that there is some negative "cost" to having L and C too far away from eachother, but I don't know why.

In my hobbyist work with the small ZVS induction heaters, I see that I can at least double capacitance or double inductance and still get the thing to oscillate.
My question:
   So what is the "cost" of "unbalanced" L and C in an oscillating circuit?

In my experiments so far, the main problem I see is reducing L and/or C so far that the oscillation frequency is  so high that the Mosfet gates can't turn on fast enough.  (This, of course, leads to overheating and failure.)
  But that still does not address that issue of "unbalanced" L and C.

9
I have been experimenting the the popular "12-48 Volt 1000 Watt ZVS Induction heaters" for a year or two and have many videos and web pages describing that work, as many of you may know.
   More recently, an improved version has become available and is being sold by well over a dozen vendors.  Instead of one pair of IRFP260N's driving the coil, they doubled up on them and added 2 fans on top.  The also added 50% more capacitance to the  tank circuit and increased the number of turns of the output coil from 7 to 10.  These tank changes should lower the oscillation frequency which is good for many things that people would want to heat.

  Just recently, I ordered one of them, a complete kit, called "Combo 2" by seller Aliexpress.
I had to wait quite a while for an analog ammeter and it’s here now.  I still haven’t connected it all up yet, but I have spent a lot of time unraveling the various  descriptions and pseudo instructions that I see on the vendor offerings.  These units are seldom soldi n as complete a kit form as the one the I got from Aliexpress.
Some vendors call them 1800 watt, some even call them 2500 watt, but I’m pretty sure they are all the same.
  Yesterday I put up a new web page to help new buyers understand what they just bought and how to set it up with a minimum of disappointment.
I tell you all this, because I’d like to get this link to others, since I am already getting inquiries anyway.
There are two web pages referenced here on this cover page:
 https://spaco.org/Blacksmithing/ZVSInductionHeater/ZVS1800Watt/1800-2500WattZVSInductionHeaterNotes.htm

Both pages are pretty messy, but, due to the apparent popularity of these devices, I wanted to get something out there.
Time will tell.

I will add to that page and to my youtube channel once I get my system up and running.

Pete Stanaitis
---------------

10
Electronic Circuits / induction heating/Blacksmithing
« on: December 11, 2017, 04:30:06 PM »
Mads mentioned using an induction heater for blacksmithing; making knives.
  I do a fair amount of blacksmithing myself but am not a knife maker:
https://spaco.org/bk.htm

Anyway, I am very tempted to get one of the 7KW (sold as 15KW)  induction heaters from China.
Here's a guy in the USA who does a great job of explaining how they work and how to get one:
/>If you are at all interested in what he has to say, be sure to watch all of his videos on the subject.

Pete Stanaitis
---------------


11
Electronic Circuits / What kind of oscilloscope to buy?
« on: December 08, 2017, 04:39:48 PM »
Hello Mads.
    I just saw your latest article on hacking the Induction Stove.
The amount of information displayed on the scope screen is pretty impressive.
Would you consider reviewing your Rigol DS 1504 'scope for us (me).
  My ancient Tektronix 422 is starting to fail and I guess I'm going to have to replace it one of these days.

I have spent a fair amount of time looking at specs for scopes within my price range (under $500 USD) and it is hard to tell if one scope or one set of features is better than others. 
Mind you, I bought about 50 of those Tek 422's in the late 60's, and they were a great field service tool for our needs back then.  But these days, I see all the digital scopes for sale, with lots of storage, etc..  I just can't separate all those features!!!

I won't need frequency response much over 50 MegaHz.
Two channels will probably do most of what I need, but the 4 channel idea sounds good, too.
One of the things that is really interesting is the idea of storing traces and being able to scroll through them after the fact.
I did buy a "knock-off" logic analyzer a couple of years ago (USD$8.00) and it does a surprisingly good job of the data storage, but it is only a 5 volt, digital signal only device. Works well with my many arduino projects, but not at all for this higher voltage analog stuff.
  A year ago I even bought one of those USD$50.00 DSO112 pocket sized 'scopes.  It works okay, but has only one channel and poor battery life.   And, since you have to switch screens all the time to access menus, it is a bit of a pain to use.  Triggering isn't the greatest.  Maybe it's just me.

Back to your  Rigol DS 1504:
Anyway, how do you like it?
Would you buy it again?
What issues does it have, if any?

Pete Stanaitis
---------------

12
Electronic Circuits / 1000 Watt ZVS induction heater experiments
« on: April 16, 2017, 06:04:26 PM »
Several months ago I got one of the cheap 5-12 volt ZVS induction heaters from  China.  I tried it out and it worked okay, so I bought one of the 1000 watt versions.  Then I started a lengthy process of experimenting with that kind of unit to see how much power transfer to a load it could produce reliably.
Mads asked me to join this forum because I had been asking questions on his Royer Oscillator page and interacting with others on it.

So now I have a rather detailed a webpage that covers my experiments to date pretty well and several youtube videos on this specific subject.

4/17/2017: I am modifying this post because I didn't give readers the direct link to my ZVS 1000 watt induction heater page.
Mads discovered this omission and did insert it in a following reply, but I thought I'd add it here, in case a reader didn't notice it there:
https://spaco.org/Blacksmithing/ZVSInductionHeater/1000WattZVSInductionHeaterNotes.htm


Youtube Playlist :
https://www.youtube.com/playlist?list=PLVxWen9M87dBhvInCQ-3pELWdxCM3XH4I

Pete Stanaitis
--------------

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Michelle_
April 11, 2024, 10:45:53 PM
post Re: UD 2.7 OCD LED stays on, no output during inital test
[Dual Resonant Solid State Tesla coils (DRSSTC)]
Admiral Aaron Ravensdale
April 11, 2024, 07:39:30 PM
post Re: UD 2.7 OCD LED stays on, no output during inital test
[Dual Resonant Solid State Tesla coils (DRSSTC)]
flyingperson23
April 11, 2024, 07:24:52 PM
post Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
sky-guided
April 11, 2024, 06:09:30 PM
post UD 2.7 OCD LED stays on, no output during inital test
[Dual Resonant Solid State Tesla coils (DRSSTC)]
Admiral Aaron Ravensdale
April 11, 2024, 12:55:16 PM
post Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
alan sailer
April 11, 2024, 03:40:00 AM
post Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
sky-guided
April 11, 2024, 03:05:07 AM
post Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
Michelle_
April 11, 2024, 02:57:33 AM
post Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
alan sailer
April 11, 2024, 01:44:32 AM
post Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
Michelle_
April 11, 2024, 01:31:40 AM
post Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
OmGigaTron
April 11, 2024, 01:11:00 AM
post Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
alan sailer
April 11, 2024, 12:58:52 AM

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