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Topics - Rapy2

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1
Hi there,
I'm just working on my medium sized drsstc. After a few stupid mistakes when I had to replace igbts to-247 in a double full bridge, I finally decided to replace to-247 with bricks. I bought SKM200GB125D from ebay and they seems to work just fine. I did some basic measurements and found a very strange gate waveform. It looks like the effect of reverse transfer capacitance. The voltage at the gate gradually increases, then reaches the plateau point when the transistor starts to switch and the voltage drops sharply. At the beginning of the pulse (less than 50 A), the drop is greatest, down to zero volts (scope 1). At the end of the pulse (roughly 600 A), the drop is smaller, but still too much for my taste (drops down to 11 volts)(scope 2). It looks like the gate waveform follows Vce waveform. With my phase lead the spikes at Vce are the highest at the beginning of the pulse and the smallest at the end. Right now the gate resistor is 4,7 ohms. I tried to decrease the gate resistance to 3 ohms, but it didn´t help. The voltage overshot up to 30V, the drop was almost same 13-17 volts, so it dropped to around 15V and not to 11 like with 4,7 ohms. I am attaching pictures. Thanks for any advice :)

2
Hi there,
2 months ago I finished my middle sized DRSSTC. I wrote about it in my last post. It worked very well for that size, the maximum measured discharges were up to 2 meters, which is almost 5 times longer than the secondary coil. But the problem is, that it is double bridge made of HGTG30N60A4D (TO-247 package). I've already destroyed my bridge 2 times due to a stupid mistake. And that's how I realized how bad this solution is. It was running it at 125 khz, 750A OCD limit, 90 us ontime, about 400 BPS and rectified mains voltage 325V bus.

Now I want to rebuild it for IGBT bricks, but I can´t afford buying new IGBT bricks for hunderds of dollars. So I am looking for some used bricks. I found SKM200GB128D for good price, but I am not sure if it will be fast enough for 125 khz. Therefore, I would like to ask if they can handle 125 khz at around 700A. I also looked at Mads website for his brick table, but I couldn't find any of these bricks at a reasonable price. Or do you have any other suggestions which bricks I could use? Thank you very much :)

3
Hi, I'm just building my first middle sized DRSSTC. I mentioned this in my last post. I am attaching some pictures of my setup. I use double bridge made of 8 HGTG30n60a4d with davekni´s bridge design, driver UD2.7C. Its oscilating at around 120 kHz. Yesterday I tried first static load test and tried to set the phase lead. I run the bridge at around 190V from my variac, 400A OCD, it looks great, first 3 cycles have some spikes, but then there are 8 cycles with almost no spikes, so this should be fine, the cycles with the highest current are clean. Unfortunately, it is impossible to set it so that all cycles are without spikes. But then if I increase the bridge voltage just by 20V to 210V, the current suddenly rise faster and with the same OCD limit, there are just 8 cycles and 4 of them have spikes. I don´t like it. I am not sure if this is ok, because I want to run the bridge finally at 325V bus voltage at around 600A peak. I think that it will be impossible to run the bridge at this voltage, because with my setup of this primary coil and 100n capacitor bank the current rise very fast and there will be probably just 2-3 cycles to get 600A of current. I don´t want to change my primary, because it took lot of time to make it. Would it be better to reduce the capacity and add turns on the primary or increase the capacity and remove some turns? Thank you for any advice. Tom

4
Hi,
in a month I want to start building my first middle sized DRSSTC. I want to describe my plan here. I will use UD2.7C, I have already built it and tested it.

I am attaching screen of JAVA TC. Is there anything that should be different? I will make the primary coil about 8 turns so I can fine tune it later.

My main question is about bridge construction. I am attaching photo of my layout for the bridge - it´s davekni´s design. I hope it should be fine, maybe I will add some solder to it to make it thicker. Hopefully it will be just fine. I want to use that tranzistors - HGTG30N60A4D. They are tested by this guy up to 430 A peak in bridge configuration - https://www.vn-experimenty.eu/teslov-transformator/drsstc/drsstc-3.html (hopefully the google translation will be good enough, otherwise I will try to describe it, I am from Czech Republic and he is from Slovakia). Firstly I want to build bridge configuration and to try it to let´s say max 370 A peak. But then I want to build double bridge with 8 transistors in total. I don´t expect double the current, but it´s possible that double bridge could handle 700A as example? Unfortunately I can´t afford buying IGBT bricks.

The next thing I'm not sure about is cooling. I am attaching photo of my heatsink, dimensison are written on it. I have two of them. Each heatsink will have 2 or maybe later 4 transistors. I am not sure if it is good enough even if I add cooling fan to them. I'm afraid the transistors will overheat.

The last question is about GDT. I want to use both outputs of my UD2.7C, so 2 GDTs. For single bridge it´s clear. I will use 2 GDTs each with 2 secondary coils. But I wonder if I could use the same GDTs for double bridge (use every secondary coil for 2 transistors in parallel) or I would have to rewind them so each transistor has its own secondary coil, so 2 GDTs each with 4 secondary coils.

Thank you very much for any advice or suggestion  :)

5
Dual Resonant Solid State Tesla coils (DRSSTC) / DRSSTC MIDI
« on: April 27, 2021, 11:55:06 PM »
Hello everyone,
greetings from Czech Republic.
Today I completed my first attempt of making DRSSTC, it was just quick temporary project to get some experience about DRSSTC. It went quite well, I use UD1.3b, halfbridge of FGA60N65SMD, OCD 230A at 370 kHz. I am satisfied with results up to 40cm sparks, but now I start planning next project - middle sizzed DRSSTC.
I have a plan, I may have to ask a few questions in the future. But to the original question. I want it to play music. With my SSTCs I used just Attiny85 which I programmed to output square wave signal of changing frequency depending on tone and fed the output to NE555 to adjust the duty cycle. But now I want to use MIDI just everyone does. But the problem is I have actually no idea what midi is, how it works or so. I google something but it was not very useful, it was just some theory with no scope shot or so. Is will be really nice if someone can explain it to me little bit. Is it possible to be as simple as sticking some usb to computer and play written tones in some program? I really appreciate any help with some circuit diagram or so. Thank you very much.

6
Solid State Tesla Coils (SSTC) / PLL SSTC oscilloscope measurements
« on: December 13, 2020, 01:17:15 PM »
Hello guys,
I am almost beginner.
I built a medium size SSTC, PLL controlled with 4046. I´m attaching a schematic. Today I tried to set the phase close to zero current switching, but I have a problem. When the oscilloscope shows the phase setting close to ZCS, my IGBTs get really hot. When I tried to set it so that the transistors warmed up as little as possible and then I measured on an oscilloscope I got a weird result. On the oscilloscope, it looks like if it really was like that, it would mean an immediate explosion, it looks like its switching on the peaks. So I wonder where the mistake is. I use very basic oscilloscope, so I think that this is the problem. I am measuring the current with suitable torroid and about 30 turns and 4,7 Ohm resistor. Is it possible that the oscilloscope is slow and does not measure it correctly? Thank you very much for your help.

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