Author Topic: Questions about the bridge, the rectifier module keeps getting blown up.  (Read 847 times)

Offline BoltyTheDoge

  • High Voltage Enthusiast
  • *
  • Posts: 8
  • Karma: +0/-0
    • View Profile
Hello, for the past few months I've been building a solid state Tesla coil, I have been using for the most part LoneOceans SSTC2 circuit, now, he used 120v instead of my 240v, so I couldn't use the original design, so, thanks to this forum, i came up with this:



Now, most of it works, even the Arduino code works, but the bridge section (highlighted), doesn't, it's not that I turn it on and nothing happens, it blows up the Rectifier module, something is shorting, and my soldering is exactly as the diagram. I'm hopeless, I tried everything, is there something obvious that I'm missing?

Thanks in advance!

Offline Max

  • High Voltage Engineer
  • ****
  • Posts: 205
  • Karma: +19/-1
  • "With the first link, the chain is forged. [...]"
    • View Profile
    • My Youtube Channel
I can only spot one thing in the schematic but I’d assume it’s a drawing error: the left contact of the primary is not connected to the IGBT modules (the red dot is missing where both wires cross). Furthermore you have connected one

Have you tested the circuit at lower voltage or checked some signals (especially the gates) with the scope?

Often enough pictures of the setup help finding potential issues, too.


Regards,
Max

Offline johnf

  • High Voltage Technician
  • ***
  • Posts: 180
  • Karma: +5/-0
    • View Profile
Its a big ask to charge a 1000uf cap in the first half cycle of the mains 100's of amps will be flowing from the mains.
a big NTC in series to the bridge on the AC side should soft start it for you or a relay that is powered from the dc buss that shorts out a series resistor

Offline BoltyTheDoge

  • High Voltage Enthusiast
  • *
  • Posts: 8
  • Karma: +0/-0
    • View Profile
So, i did a test with only the cap in series, and it charged it just fast and okay, nothing blew up. So there's no need for a soft start, I guess I'll just do a new board in case I missed something. Bad thing I don't really have any FBR lefts haha.

Thanks!

Offline davekni

  • High Voltage Expert
  • ******
  • Posts: 1442
  • Karma: +70/-0
  • Physicist, engineer (electronic), and hobbiest
    • View Profile
Test at low voltage first before applying 220VAC.  Then for initial 220V testing, connect an incandescent light bulb in series with the AC line power.

If you have an oscilloscope, check gate waveforms with low or no power to the FETs.  If you do not have access to a scope, testing will be harder.  Still start at low voltage and then with a light bulb in series with line power.
David Knierim

Offline Mads Barnkob

  • Administrator
  • High Voltage Expert
  • *****
  • Posts: 1876
  • Karma: +50/-0
  • Denmark
    • View Profile
    • Kaizer Power Electronics
The phasing of the GDT to IGBT gates are not marked with a dot, are you sure you are driving your half-bridge legs opposite of each other? If you follow that drawing, you are turning on both IGBTs at the same time.
https://kaizerpowerelectronics.dk - Tesla coils, high voltage, pulse power, audio and general electronics
https://www.youtube.com/KaizerPowerElectronicsDk60/join - Please consider supporting the forum, websites and youtube channel!

Offline BoltyTheDoge

  • High Voltage Enthusiast
  • *
  • Posts: 8
  • Karma: +0/-0
    • View Profile
The phasing of the GDT to IGBT gates are not marked with a dot, are you sure you are driving your half-bridge legs opposite of each other? If you follow that drawing, you are turning on both IGBTs at the same time.

Yeah, they're connected, there's a dot missing. Still, I'm pretty sure it was a soldering error, I'll just have to rebuild it, thanks!

Offline klugesmith

  • High Voltage Engineer
  • ****
  • Posts: 412
  • Karma: +13/-0
    • View Profile
>>Yeah, they're connected, there's a dot missing. Still, I'm pretty sure it was a soldering error, I'll just have to rebuild it, thanks!

It's not missing dots where crossing wires connect.
It's missing dots that indicate winding polarity. A GDT schematic is incomplete and ambiguous without them.

Offline BoltyTheDoge

  • High Voltage Enthusiast
  • *
  • Posts: 8
  • Karma: +0/-0
    • View Profile
>>Yeah, they're connected, there's a dot missing. Still, I'm pretty sure it was a soldering error, I'll just have to rebuild it, thanks!

It's not missing dots where crossing wires connect.
It's missing dots that indicate winding polarity. A GDT schematic is incomplete and ambiguous without them.


Good to know, but I wasn't referring to my IGBTs blowing up, my board shorted on startup instantly, to it must have been a soldering mistake or something along those lines, I'll be building a new board today so, thanks! Let's hope it doesn't blow up now.

High Voltage Forum


 


* Recent Topics and Posts

post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
jpvvv123
Today at 04:13:06 AM
post Re: Self Starting Coil (Not)
[Solid State Tesla Coils (SSTC)]
davekni
Today at 03:34:15 AM
post Self Starting Coil (Not)
[Solid State Tesla Coils (SSTC)]
alan sailer
January 23, 2022, 10:45:46 PM
post Re: GDT Slow Rise/Fall times even with resistor shorted
[Dual Resonant Solid State Tesla coils (DRSSTC)]
davekni
January 23, 2022, 09:06:49 PM
post GDT Slow Rise/Fall times even with resistor shorted
[Dual Resonant Solid State Tesla coils (DRSSTC)]
SalinsLV
January 23, 2022, 07:18:56 PM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 23, 2022, 06:18:13 PM
post Re: 120VAC Mains Ramped Builds
[Solid State Tesla Coils (SSTC)]
Magneticitist
January 22, 2022, 11:20:55 AM
post Re: 120VAC Mains Ramped Builds
[Solid State Tesla Coils (SSTC)]
ZakW
January 22, 2022, 07:07:09 AM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
johnf
January 22, 2022, 05:27:37 AM
post Re: Help on my "first" SSTC (LabCoatz SSTC 2.0)- Popping transistors
[Solid State Tesla Coils (SSTC)]
davekni
January 22, 2022, 04:27:38 AM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
jpvvv123
January 22, 2022, 12:53:04 AM
post Re: 120VAC Mains Ramped Builds
[Solid State Tesla Coils (SSTC)]
Magneticitist
January 21, 2022, 07:36:07 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
Uspring
January 21, 2022, 07:27:23 PM
post Re: Etching PCBs with a SLA 3d printer
[Printed Circuit Board]
TMaxElectronics
January 21, 2022, 02:05:52 PM
post Re: 120VAC Mains Ramped Builds
[Solid State Tesla Coils (SSTC)]
ZakW
January 21, 2022, 09:08:18 AM
post Re: Muon Decay
[Detection, Counting and Measurements]
Da_Stier
January 21, 2022, 08:42:54 AM
post 120VAC Mains Ramped Builds
[Solid State Tesla Coils (SSTC)]
Magneticitist
January 21, 2022, 03:00:04 AM
post Re: Muon Decay
[Detection, Counting and Measurements]
alan sailer
January 21, 2022, 02:16:57 AM
post Re: Help on my "first" SSTC (LabCoatz SSTC 2.0)- Popping transistors
[Solid State Tesla Coils (SSTC)]
TiagoBS
January 20, 2022, 06:56:35 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
Da_Stier
January 20, 2022, 05:19:26 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
alan sailer
January 20, 2022, 03:53:54 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
Uspring
January 20, 2022, 01:20:19 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
Da_Stier
January 20, 2022, 10:11:21 AM
post Re: Muon Decay
[Detection, Counting and Measurements]
alan sailer
January 19, 2022, 08:22:49 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
Mads Barnkob
January 19, 2022, 06:49:36 PM
post Re: Etching PCBs with a SLA 3d printer
[Printed Circuit Board]
hardboiled99
January 19, 2022, 07:37:27 AM
post Primary Coil Winding Technique
[Solid State Tesla Coils (SSTC)]
alan sailer
January 18, 2022, 10:34:48 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
alan sailer
January 18, 2022, 08:46:53 PM
post Re: Muon Decay
[Detection, Counting and Measurements]
Mads Barnkob
January 18, 2022, 08:08:53 PM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
ZakW
January 18, 2022, 07:15:22 PM
post Muon Decay
[Detection, Counting and Measurements]
alan sailer
January 18, 2022, 06:49:48 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 18, 2022, 08:47:53 AM
post Re: QO-100 / EShail 2 Uplink amplifier development adventures
[Radio Frequency]
Da_Stier
January 17, 2022, 09:13:32 PM
post Re: QO-100 / EShail 2 Uplink amplifier development adventures
[Radio Frequency]
Da_Stier
January 17, 2022, 09:05:56 PM
post Re: Help on my "first" SSTC (LabCoatz SSTC 2.0)- Popping transistors
[Solid State Tesla Coils (SSTC)]
Mads Barnkob
January 17, 2022, 07:45:48 PM
post Re: General Questions
[Dual Resonant Solid State Tesla coils (DRSSTC)]
Mads Barnkob
January 17, 2022, 07:41:34 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
Mads Barnkob
January 17, 2022, 07:38:25 PM
post Re: SSTC with push-pull configuration
[Solid State Tesla Coils (SSTC)]
Mads Barnkob
January 17, 2022, 07:31:03 PM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
Mads Barnkob
January 17, 2022, 07:28:02 PM
post Re: Induction heater Driver for Flyback?
[Voltage Multipliers]
MRMILSTAR
January 16, 2022, 09:00:02 PM
post Induction heater Driver for Flyback?
[Voltage Multipliers]
abstruse1
January 16, 2022, 07:35:26 PM
post Re: SSTC with push-pull configuration
[Solid State Tesla Coils (SSTC)]
Bambinz
January 16, 2022, 12:21:40 PM
post Re: SSTC with push-pull configuration
[Solid State Tesla Coils (SSTC)]
davekni
January 15, 2022, 07:10:03 PM
post Re: SSTC with push-pull configuration
[Solid State Tesla Coils (SSTC)]
Bambinz
January 15, 2022, 06:31:33 PM
post Re: SSTC with push-pull configuration
[Solid State Tesla Coils (SSTC)]
Magneticitist
January 14, 2022, 08:47:43 PM
post Re: SSTC with push-pull configuration
[Solid State Tesla Coils (SSTC)]
davekni
January 14, 2022, 08:39:07 PM
post Re: Unusual Youtube channel activity
[General Chat]
davekni
January 14, 2022, 08:14:17 PM
post Re: Unusual Youtube channel activity
[General Chat]
Mads Barnkob
January 14, 2022, 08:12:13 PM
post Unusual Youtube channel activity
[General Chat]
MRMILSTAR
January 14, 2022, 05:51:52 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 14, 2022, 08:51:57 AM
post Re: SSTC with push-pull configuration
[Solid State Tesla Coils (SSTC)]
Bambinz
January 13, 2022, 08:20:02 PM
post Re: Help with SSTC feedback circuits with 4046 IC and Schmitt Triggers
[Solid State Tesla Coils (SSTC)]
davekni
January 13, 2022, 05:27:40 AM
post Re: General Questions
[Dual Resonant Solid State Tesla coils (DRSSTC)]
thedoc298
January 13, 2022, 03:10:32 AM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 12, 2022, 06:18:15 PM
post Re: Single mosfet bifiliar gdt
[Solid State Tesla Coils (SSTC)]
alan sailer
January 12, 2022, 05:45:26 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
MRMILSTAR
January 12, 2022, 03:29:04 PM
post Re: Help with SSTC feedback circuits with 4046 IC and Schmitt Triggers
[Solid State Tesla Coils (SSTC)]
AFreshLad
January 12, 2022, 01:30:38 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 12, 2022, 09:09:13 AM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
MRMILSTAR
January 11, 2022, 08:05:27 PM
post Re: Nokia Siemens 3G Flexi 2100MHz 50W Amplifier Teardown
[Radio Frequency]
Mads Barnkob
January 11, 2022, 07:42:12 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
Duane B
January 11, 2022, 07:33:15 PM
post Re: 8x MOT transformer, weird power draw
[Transformer (Iron Core)]
AstRii
January 11, 2022, 06:19:49 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 11, 2022, 05:19:46 PM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
MRMILSTAR
January 11, 2022, 04:31:28 PM
post Re: 8x MOT transformer, weird power draw
[Transformer (Iron Core)]
AstRii
January 11, 2022, 03:21:37 PM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
davekni
January 11, 2022, 06:50:49 AM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
Duane B
January 11, 2022, 06:34:20 AM
post Re: Help on my "first" SSTC (LabCoatz SSTC 2.0)- Popping transistors
[Solid State Tesla Coils (SSTC)]
davekni
January 11, 2022, 06:24:13 AM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
davekni
January 11, 2022, 06:15:08 AM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
MRMILSTAR
January 11, 2022, 05:25:31 AM
post Re: Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
Duane B
January 11, 2022, 12:07:22 AM
post Strange reading for grid feedback coil voltage
[Vacuum Tube Tesla Coils (VTTC)]
MRMILSTAR
January 10, 2022, 10:56:48 PM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
Duane B
January 10, 2022, 09:38:53 PM
post Re: Help on my "first" SSTC (LabCoatz SSTC 2.0)- Popping transistors
[Solid State Tesla Coils (SSTC)]
ZakW
January 10, 2022, 07:50:13 PM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
ZakW
January 10, 2022, 07:19:17 PM
post Re: Help on my "first" SSTC (LabCoatz SSTC 2.0)- Popping transistors
[Solid State Tesla Coils (SSTC)]
TiagoBS
January 10, 2022, 03:13:08 PM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
davekni
January 10, 2022, 04:21:46 AM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 10, 2022, 03:59:09 AM
post Re: 8x MOT transformer, weird power draw
[Transformer (Iron Core)]
davekni
January 10, 2022, 03:54:59 AM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
ZakW
January 09, 2022, 11:45:09 PM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
jpvvv123
January 09, 2022, 11:04:25 PM
post 8x MOT transformer, weird power draw
[Transformer (Iron Core)]
AstRii
January 09, 2022, 04:22:11 PM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
Duane B
January 09, 2022, 05:52:11 AM
post Re: GDT Testing
[Solid State Tesla Coils (SSTC)]
davekni
January 09, 2022, 05:10:50 AM
post Re: Performance issues regarding phase angle in SSTCs
[Solid State Tesla Coils (SSTC)]
davekni
January 09, 2022, 01:20:40 AM
post GDT Testing
[Solid State Tesla Coils (SSTC)]
ZakW
January 09, 2022, 12:38:28 AM
post Re: General Questions
[Dual Resonant Solid State Tesla coils (DRSSTC)]
flyingperson23
January 08, 2022, 06:36:28 PM
post Performance issues regarding phase angle in SSTCs
[Solid State Tesla Coils (SSTC)]
Max Seiringer
January 08, 2022, 03:21:31 PM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 08, 2022, 09:05:41 AM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
jpvvv123
January 07, 2022, 10:20:10 PM
post Re: Hi! 811 A tesa coil
[Vacuum Tube Tesla Coils (VTTC)]
304er
January 07, 2022, 05:56:28 PM
post Re: First SSTC based on profdc9 PCB Pack
[Solid State Tesla Coils (SSTC)]
davekni
January 07, 2022, 05:15:38 AM
post Re: DRSSTC tuning
[Dual Resonant Solid State Tesla coils (DRSSTC)]
davekni
January 07, 2022, 05:01:21 AM
post Re: How to prevent secondary to secondary to primary arcs?
[Dual Resonant Solid State Tesla coils (DRSSTC)]
davekni
January 07, 2022, 04:59:59 AM
post Tophat QCW 1
[Dual Resonant Solid State Tesla coils (DRSSTC)]
dbach
January 07, 2022, 02:27:35 AM
post How to prevent secondary to secondary to primary arcs?
[Dual Resonant Solid State Tesla coils (DRSSTC)]
dbach
January 07, 2022, 02:19:40 AM
post Re: General Questions
[Dual Resonant Solid State Tesla coils (DRSSTC)]
Mads Barnkob
January 06, 2022, 09:33:06 PM
post Re: First SSTC based on profdc9 PCB Pack
[Solid State Tesla Coils (SSTC)]
alan sailer
January 06, 2022, 06:09:39 PM
post Re: DRSSTC tuning
[Dual Resonant Solid State Tesla coils (DRSSTC)]
kubajed
January 06, 2022, 04:48:22 PM
post Re: First SSTC based on profdc9 PCB Pack
[Solid State Tesla Coils (SSTC)]
SK1701
January 06, 2022, 03:05:55 PM

Sitemap 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 
SimplePortal 2.3.6 © 2008-2014, SimplePortal