Author Topic: Testing and teardown of a commercial induction heater  (Read 9540 times)

Offline Anders Mikkelsen

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Re: Testing and teardown of a commercial induction heater
« Reply #20 on: November 19, 2024, 01:33:48 PM »
A good range for the capacitor is 200 - 500 nF, depending on the work coil inductance you are targeting. Higher values lead to less inductance to keep the working frequency between 750 and 1150 kHz. I made one with a single turn coil and it was struggling to couple significant power into smaller objects, so I would aim for a two turn coil. I found https://hamwaves.com/inductance/en/index.html to give pretty accurate estimations of inductance for a given coil geometry.

Also note that the wiring between the cap and the coil adds to the work coil inductance, and since we are aiming at low 100s of nH here this can be significant. The original design uses very close spacing and wide parallel conductor plates to minimize this inductance, allowing most of the heating power to go into the coil and not the wiring between the coil and cap.

As an example, if we want to target 800 kHz with 330 nF, we get L = 1/((2*pi*800e3)^2*330e-9)) = 120 nH. If we leave 20 nH for the wiring then we need a 100 nH coil. The hamwaves calculator indicates that a 25 mm diameter, two turn coil with a length of 10 mm will get us close.



Offline dejuli2

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Re: Testing and teardown of a commercial induction heater
« Reply #21 on: December 11, 2024, 09:58:07 PM »
Okay thanks! I will post my results as soon as I get time to build the head.

Can you estimate the cable cross-section of the HF litz wire? At this high freq. I would use Something like 800x0,071mm and double it. Should be 6,5mm².


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Re: Testing and teardown of a commercial induction heater
« Reply #21 on: December 11, 2024, 09:58:07 PM »

 


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