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Messages - Golddustpeak
Pages: [1]
1
« on: June 23, 2019, 07:22:47 PM »
Yes I'm thinking that I will be supplying a full bridge with a maximum of 230Vac.
That's why I was wondering about adjusting the ODC to 300A.
I have not gone any further in design or construction due to forced trips away from home.
2
« on: May 26, 2019, 09:28:54 PM »
I'm almost there.
Just a few more questions....
1) mmc: CDE 940C20P15K-F FILM 0.15UF 10% 2KVDC AXIAL 2 parallel strings of 4 in series for 0.075 µF - or - can I get by with 2 in series for 0.075 µF
2) I would like to use ass many off the shelf products as possible: Current Transformers - Magnetics CST206-1A for 1:100 Gate Drive Transformers - GT04-111-063-B P0584NL
3) Gate Drive Resistors - 15 ohms
4) OCD: Is 300A too high or should it be set into the high 200s
Thanks again
3
« on: May 25, 2019, 05:36:46 PM »
Home for a day to run some numbers.
What do you all think about these numbers? And is the system too much for my planned FGH60N60SMD full bridge system operated with 230Vac input?
J A V A T C version 13.4 - CONSOLIDATED OUTPUT 5/25/2019, 9:29:14 AM
Units = Inches Ambient Temp = 68ºF
---------------------------------------------------- Secondary Coil Inputs: ---------------------------------------------------- Current Profile = G.PROFILE_LOADED 1.5 = Radius 1 1.5 = Radius 2 1 = Height 1 16 = Height 2 1450 = Turns 30 = Wire Awg
---------------------------------------------------- Primary Coil Inputs: ---------------------------------------------------- Round Primary Conductor 3 = Radius 1 5 = Radius 2 0 = Height 1 4 = Height 2 6.75 = Turns 0.375 = Wire Diameter 0 = Ribbon Width 0 = Ribbon Thickness 0.075 = Primary Cap (uF) 0 = Total Lead Length 0 = Lead Diameter
---------------------------------------------------- Secondary Coil Outputs: ---------------------------------------------------- 222.49 [kHz] = Secondary Resonant Frequency 90 [deg °] = Angle of Secondary 15 [inch] = Length of Winding 96.7 [inch] = Turns Per Unit 0.00032 [inch] = Space Between Turns (edge to edge) 1138.8 [ft] = Length of Wire 5 [:1] = H/D Aspect Ratio 116.5578 [Ohms] = DC Resistance 40371 [Ohms] = Reactance at Resonance 0.35 [ lbs] = Weight of Wire 28.879 [mH] = Les-Effective Series Inductance 30.148 [mH] = Lee-Equivalent Energy Inductance 29.333 [mH] = Ldc-Low Frequency Inductance 17.719 [pF] = Ces-Effective Shunt Capacitance 16.973 [pF] = Cee-Equivalent Energy Capacitance 25.856 [pF] = Cdc-Low Frequency Capacitance 5.95 [mils] = Skin Depth 14.982 [pF] = Topload Effective Capacitance 190.8971 [Ohms] = Effective AC Resistance 211 [Q] = Quality Factor
---------------------------------------------------- Primary Coil Outputs: ---------------------------------------------------- 194.4 [kHz] = Primary Resonant Frequency 12.63 [% high] = Percent Detuned 63 [deg °] = Angle of Primary 14.14 [ft] = Length of Wire 1.04 [mOhms] = DC Resistance 0.288 [inch] = Average spacing between turns (edge to edge) 1.596 [ inch] = Proximity between coils 0 [inch] = Recommended minimum proximity between coils 8.937 [µH] = Ldc-Low Frequency Inductance 0.05726 [µF] = Cap size needed with Primary L (reference) 0 [µH] = Lead Length Inductance 85.077 [µH] = Lm-Mutual Inductance 0.166 [k] = Coupling Coefficient 0.126 [k] = Recommended Coupling Coefficient 6.02 [half cycles] = Number of half cycles for energy transfer at K 15.23 [µs] = Time for total energy transfer
---------------------------------------------------- Top Load Inputs: ---------------------------------------------------- Toroid #1: minor=3.5, major=14.5, height=16, topload
4
« on: May 18, 2019, 04:19:11 PM »
THANKS........... Great stuff which will get me off in the correct direction.
I've been called away from home for an emergency and will be away for a few weeks.
As soon as I return I'll start re calculating and be back with more questions.
5
« on: May 16, 2019, 01:50:44 PM »
Woops ........... Sorry
I'm thinking that I will be supplying the full bridge with a maximum of 230Vac.
6
« on: May 15, 2019, 05:07:20 PM »
I’ve calculated and re calculated my system (keeping the fo around 225KHz) and cannot make a flat primary with more than 3 or 4 turns work with larger caps than my original 0.05 uF.
It seems to me that by going to a vertical primary I can make 0.15 uF work.
How does this look now?
New Coil: J A V A T C version 13.4 - CONSOLIDATED OUTPUT 5/15/2019, 8:46:08 AM
Units = Inches Ambient Temp = 68ºF
---------------------------------------------------- Secondary Coil Inputs: ---------------------------------------------------- Current Profile = G.PROFILE_LOADED 1.5 = Radius 1 1.5 = Radius 2 1 = Height 1 16 = Height 2 1450 = Turns 30 = Wire Awg
---------------------------------------------------- Primary Coil Inputs: ---------------------------------------------------- Round Primary Conductor 2.5 = Radius 1 2.5 = Radius 2 1 = Height 1 5.934 = Height 2 6.3257 = Turns 0.375 = Wire Diameter 0 = Ribbon Width 0 = Ribbon Thickness 0.15 = Primary Cap (uF) 0 = Total Lead Length 0 = Lead Diameter
---------------------------------------------------- Secondary Coil Outputs: ---------------------------------------------------- 222.43 [kHz] = Secondary Resonant Frequency 90 [deg °] = Angle of Secondary 15 [inch] = Length of Winding 96.7 [inch] = Turns Per Unit 0.00032 [inch] = Space Between Turns (edge to edge) 1138.8 [ft] = Length of Wire 5 [:1] = H/D Aspect Ratio 116.5578 [Ohms] = DC Resistance 37705 [Ohms] = Reactance at Resonance 0.35 [ lbs] = Weight of Wire 26.979 [mH] = Les-Effective Series Inductance 30.035 [mH] = Lee-Equivalent Energy Inductance 29.333 [mH] = Ldc-Low Frequency Inductance 18.977 [pF] = Ces-Effective Shunt Capacitance 17.046 [pF] = Cee-Equivalent Energy Capacitance 33.051 [pF] = Cdc-Low Frequency Capacitance 5.95 [mils] = Skin Depth 14.724 [pF] = Topload Effective Capacitance 190.8735 [Ohms] = Effective AC Resistance 198 [Q] = Quality Factor
---------------------------------------------------- Primary Coil Outputs: ---------------------------------------------------- 222.43 [kHz] = Primary Resonant Frequency 0 [%] = Percent Detuned 90 [deg °] = Angle of Primary 8.28 [ft] = Length of Wire 0.61 [mOhms] = DC Resistance 0.405 [inch] = Average spacing between turns (edge to edge) 0.807 [ inch] = Proximity between coils 0 [inch] = Recommended minimum proximity between coils 3.441 [µH] = Ldc-Low Frequency Inductance 0.15002 [µF] = Cap size needed with Primary L (reference) 0 [µH] = Lead Length Inductance 111.459 [µH] = Lm-Mutual Inductance 0.351 [k] = Coupling Coefficient 0.126 [k] = Recommended Coupling Coefficient 2.85 [half cycles] = Number of half cycles for energy transfer at K 5.9 [µs] = Time for total energy transfer
---------------------------------------------------- Top Load Inputs: ---------------------------------------------------- Toroid #1: minor=3.5, major=14.5, height=16, topload
7
« on: May 14, 2019, 04:21:07 PM »
OK so as I continue to think about my FGH60N60SMD full bridge system I'm thinking about these two coils. One has a 1/8 inch tube primary and the other has a 1/4 inch tube primary.
Would either of these be a good choice for my DRSSTC system?
Comments please, TNX
Coil #1 1/8 inch primary
J A V A T C version 13.4 - CONSOLIDATED OUTPUT 5/14/2019, 8:07:22 AM
Units = Inches Ambient Temp = 68ºF
---------------------------------------------------- Secondary Coil Inputs: ---------------------------------------------------- Current Profile = G.PROFILE_LOADED 1.5 = Radius 1 1.5 = Radius 2 1 = Height 1 16 = Height 2 1450 = Turns 30 = Wire Awg
---------------------------------------------------- Primary Coil Inputs: ---------------------------------------------------- Round Primary Conductor 2.5 = Radius 1 5.342 = Radius 2 0 = Height 1 0 = Height 2 6.429 = Turns 0.185 = Wire Diameter 0 = Ribbon Width 0 = Ribbon Thickness 0.0499 = Primary Cap (uF) 0 = Total Lead Length 0 = Lead Diameter
---------------------------------------------------- Secondary Coil Outputs: ---------------------------------------------------- 226.51 [kHz] = Secondary Resonant Frequency 90 [deg °] = Angle of Secondary 15 [inch] = Length of Winding 96.7 [inch] = Turns Per Unit 0.00032 [inch] = Space Between Turns (edge to edge) 1138.8 [ft] = Length of Wire 5 [:1] = H/D Aspect Ratio 116.5578 [Ohms] = DC Resistance 42978 [Ohms] = Reactance at Resonance 0.35 [ lbs] = Weight of Wire 30.198 [mH] = Les-Effective Series Inductance 30.457 [mH] = Lee-Equivalent Energy Inductance 29.333 [mH] = Ldc-Low Frequency Inductance 16.349 [pF] = Ces-Effective Shunt Capacitance 16.21 [pF] = Cee-Equivalent Energy Capacitance 22.644 [pF] = Cdc-Low Frequency Capacitance 5.9 [mils] = Skin Depth 14.262 [pF] = Topload Effective Capacitance 192.4825 [Ohms] = Effective AC Resistance 223 [Q] = Quality Factor
---------------------------------------------------- Primary Coil Outputs: ---------------------------------------------------- 226.5 [kHz] = Primary Resonant Frequency 0 [%] = Percent Detuned 0 [deg °] = Angle of Primary 13.2 [ft] = Length of Wire 4 [mOhms] = DC Resistance 0.257 [inch] = Average spacing between turns (edge to edge) 1.317 [ inch] = Proximity between coils 0 [inch] = Recommended minimum proximity between coils 9.938 [µH] = Ldc-Low Frequency Inductance 0.05004 [µF] = Cap size needed with Primary L (reference) 0 [µH] = Lead Length Inductance 48.89 [µH] = Lm-Mutual Inductance 0.091 [k] = Coupling Coefficient 0.126 [k] = Recommended Coupling Coefficient 10.99 [half cycles] = Number of half cycles for energy transfer at K 24.13 [µs] = Time for total energy transfer
---------------------------------------------------- Top Load Inputs: ---------------------------------------------------- Toroid #1: minor=3.5, major=14.5, height=16, topload
Coil #2 ¼ inch primary
J A V A T C version 13.4 - CONSOLIDATED OUTPUT 5/14/2019, 8:05:32 AM
Units = Inches Ambient Temp = 68ºF
---------------------------------------------------- Secondary Coil Inputs: ---------------------------------------------------- Current Profile = G.PROFILE_LOADED 1.5 = Radius 1 1.5 = Radius 2 1 = Height 1 16 = Height 2 1450 = Turns 30 = Wire Awg
---------------------------------------------------- Primary Coil Inputs: ---------------------------------------------------- Round Primary Conductor 2.5 = Radius 1 7.26 = Radius 2 0 = Height 1 0 = Height 2 6.295 = Turns 0.375 = Wire Diameter 0 = Ribbon Width 0 = Ribbon Thickness 0.0499 = Primary Cap (uF) 0 = Total Lead Length 0 = Lead Diameter
---------------------------------------------------- Secondary Coil Outputs: ---------------------------------------------------- 224.01 [kHz] = Secondary Resonant Frequency 90 [deg °] = Angle of Secondary 15 [inch] = Length of Winding 96.7 [inch] = Turns Per Unit 0.00032 [inch] = Space Between Turns (edge to edge) 1138.8 [ft] = Length of Wire 5 [:1] = H/D Aspect Ratio 116.5578 [Ohms] = DC Resistance 42105 [Ohms] = Reactance at Resonance 0.35 [ lbs] = Weight of Wire 29.915 [mH] = Les-Effective Series Inductance 30.385 [mH] = Lee-Equivalent Energy Inductance 29.333 [mH] = Ldc-Low Frequency Inductance 16.874 [pF] = Ces-Effective Shunt Capacitance 16.613 [pF] = Cee-Equivalent Energy Capacitance 23.416 [pF] = Cdc-Low Frequency Capacitance 5.93 [mils] = Skin Depth 14.662 [pF] = Topload Effective Capacitance 191.4953 [Ohms] = Effective AC Resistance 220 [Q] = Quality Factor
---------------------------------------------------- Primary Coil Outputs: ---------------------------------------------------- 224.01 [kHz] = Primary Resonant Frequency 0 [%] = Percent Detuned 0 [deg °] = Angle of Primary 16.08 [ft] = Length of Wire 1.19 [mOhms] = DC Resistance 0.381 [inch] = Average spacing between turns (edge to edge) 1.222 [ inch] = Proximity between coils 0 [inch] = Recommended minimum proximity between coils 10.17 [µH] = Ldc-Low Frequency Inductance 0.04991 [µF] = Cap size needed with Primary L (reference) 0 [µH] = Lead Length Inductance 49.861 [µH] = Lm-Mutual Inductance 0.091 [k] = Coupling Coefficient 0.126 [k] = Recommended Coupling Coefficient 10.99 [half cycles] = Number of half cycles for energy transfer at K 24.4 [µs] = Time for total energy transfer
---------------------------------------------------- Top Load Inputs: ---------------------------------------------------- Toroid #1: minor=3.5, major=14.5, height=16, topload
8
« on: May 13, 2019, 03:04:50 PM »
Hi all,
I'm in the planning stage of my first DRSSTC system. I'm planning on starting with a bridge of 4 FGH60N60SMD -or- FGA60N65SMD components as I want to stay with the TO-247 size for my first system.
My original desire was to use a 3 1/2 inch secondary coil form with a 1/4 inch copper tubing primary (which could be used for larger systems) but I'm wondering if this might be too large for my planned bridge.
In browsing the web I've found lots and lots of 2 3/8" dia. secondaries based on my choice of components and now I'm wondering if the 2 3/8" dia secondary might be the optional size.
So my question is just how large of a system will a bridge of 4 FGH60N60SMD -or- FGA60N65SMD support.
TNX
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[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Michelle_ April 10, 2024, 03:42:12 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Michelle_ April 10, 2024, 03:41:04 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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sky-guided April 10, 2024, 02:50:23 AM
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Re: DRSSTC V1 using BSM1500
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Unrealeous April 10, 2024, 01:32:17 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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OmGigaTron April 10, 2024, 01:26:29 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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OmGigaTron April 10, 2024, 01:18:35 AM
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Re: Big Coil Big Sparks
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Mads Barnkob April 09, 2024, 07:34:19 PM
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Re: DRSSTC V1 using BSM1500
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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flyingperson23 April 09, 2024, 06:14:27 PM
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Re: CM400 Induction Heater
[Electronic Circuits]
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markus April 09, 2024, 06:08:53 PM
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Re: DRSSTC V1 using BSM1500
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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markus April 09, 2024, 05:15:19 PM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Michelle_ April 09, 2024, 05:11:04 PM
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Re: Big Coil Big Sparks
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Benjamin Lockhart April 09, 2024, 06:32:16 AM
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DRSSTC V1 using BSM150
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Unrealeous April 09, 2024, 04:04:47 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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alan sailer April 09, 2024, 03:27:11 AM
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Re: Big Coil Big Sparks
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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davekni April 09, 2024, 03:25:47 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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OmGigaTron April 09, 2024, 03:01:40 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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sky-guided April 09, 2024, 02:46:46 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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OmGigaTron April 08, 2024, 09:32:57 PM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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OmGigaTron April 08, 2024, 09:25:11 PM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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alan sailer April 08, 2024, 08:45:15 PM
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