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Messages - Nijin
Pages: [1]
1
« on: June 06, 2020, 10:20:31 AM »
I made a simple simulation with falstad to choose the PNP transistor but i not saved it. You can find how to choose Re in the application notes. For L1, i'm looking for a Coilcraft common choke. The impedance of the differential mode of L1 at the resonant frequency need to be very small or it will slower IGBT commutation.You can choose a choke with a large bandwidth above the resonant frequency.
2
« on: May 17, 2020, 11:53:54 AM »
Hi guys ! I'm working on my drsstc and after many researches on how to drive an igbt, i want to share with you a new design of the IGBT gate drive circuit. This circuit can be use to drive efficiently one or more IGBT in parallel. Motivation :New technologies of IGBT are more suitable for paralleling operations. When you want to build small to medium power SSTC, you can choose between IGBT module or TO247. As TO247 are cheaper, it could be a better choice to use two or more TO247 in parallel than using an IGBT module, especially if you want to drive them at high frequency. Since I design DRSSTC, the most efficient gate driver circuit I saw is the circuit with a diode to shunt the gate resistance. The aim of the diode is to reduce the gate resistance when discharging the gate to turn off quickly the IGBT. But the reduction of this resistance increase the voltage on the gate because the RLC circuit of the driver is under-damped. To solve this problem, instead of using a diode, you can use a PNP transistor close to the gate to short it. The discharge current will no longer go through the GDT and the current path will have a smaller loop which means a smaller parasitic inductance. You can find more information on the TI application report "Fundamentals of MOSFET and IGBT Gate Driver Circuits". The other improvement is the current balancing in parallel operation. When paralleling IGBT, some stray inductance is present at the emitter of the IGBT modules. The value of stray inductance for the two IGBTs could differ. Because the IGBTs are connected in parallel, the common ground voltage will remain the same for both the IGBTs but the auxiliary emitter voltages will differ. This voltage difference between the auxiliary emitter terminals of the two IGBTs results in current flow from one terminal to the other. Depending on the direction of the circulating current the actual voltage at the IGBT gates will either increase or decrease resulting in unequal current sharing. To overcome this problem, you can use a emitter resistor to help attenuating the circulating current or/and use a common-mode choke in the gate path. This lead me to design this gate driver circuit. It requires only 3 additional components to improve the driving. and if you just want to use it to drive one transistor, you can simply solder jumper instead of the common mode choke. To finish the design of this driver, i still need to find a reference for the D1, Q2 and L1. Tell me what do you think about this circuit and if you have any comments If you are curious you can find more information on this paper : - TI Designs "IGBT Gate Driver Reference Design for Parallel IGBTs With Short-Circuit Protection and External BJT Buffer" TIDUC70A - TI Application Report "Fundamentals of MOSFET and IGBT Gate Driver Circuits" SLUA618A
3
« on: May 04, 2019, 08:22:32 PM »
Hello guys, I want to use a skip pulse driver for my Tesla but I'm lazy to design and programming a CPLD driver :p . So I decided to create a skip pulse driver for full bridge drsstc without any programmable devices. I found peoples who already worked on a logic skip pulse driver ( https://4hv.org/e107_plugins/forum/forum_viewtopic.php?p=1&id=178230#post-178230 and https://highvoltageforum.net/index.php?topic=346.20 ) but I don't understand how they work. First I begin with the logic of the UD2.7 driver and I added 2 D flip flop. It seems to work on simulation : http://tinyurl.com/yyan2agjBut i have a question about the switching of IGBT : How the driver generate the dead time to not short-circuit the half bridge module ? I didn't find any information on the UD2.7 drive about dead-time generation but I'm using it and it works so I believe it have dead time... And if you have some advices to improve the skip pulse logic of my driver It will be usefull thank you !
4
« on: January 20, 2019, 09:01:16 AM »
Great Job, I really liked the article !
5
« on: August 04, 2018, 07:22:38 PM »
No, the most inportant benefit is the simplicity and the cost to make this kind of toroid. A spun toroid is difficult to find and expensive. With a skeleton toroid, you can adjust the height and the width and this will change electrical properties of the toroid.
6
« on: August 04, 2018, 04:48:00 PM »
The coil was design to represent my engineering school during events, we want to make long spark and play music so I think the tuning will change depending where I present it ( I don't think I'm allowed to make 3m spark in a classroom ). I order IGBT on rs-online, they was paid by my school with the DC bus caps but recently I saw on semikron website that you can order samples IGBT brick. I didn't tried yet.
7
« on: August 04, 2018, 12:15:39 PM »
I will give you more details about primary current when I will return at school in september, I just tested the coil last week but without any measures and tuning (I think the primary is too detuned for the secondary).
8
« on: August 04, 2018, 11:35:55 AM »
For my 200mm secondary, I used wooden disc at the ends and 4 3d printed disc of PLA in the tube
9
« on: August 04, 2018, 11:25:14 AM »
I recommend you to make a toroid with multiple aluminium pipe. You can design it with JavaTC3D "ring toroid". This type of toroid has a greatter surface, a better look and you can adjust both diameter of the toroid.
I made a 104*28cm toroid with 7x 30mm alumimium pipes and It's the best toroid I've made even if bending 30mm pipe is very difficult. I recommend you to use more pipes with a lower diameter like 6 or 10mm depending the size of your toroid.
If you want more information about this type of toroid, you can check the facebook of Franzoli Electronics.
10
« on: August 04, 2018, 11:09:53 AM »
Thank you Mads for your answer I think the best way is to test both 438nF and 500nF. Futhermore, it will reduce the maximum number of turns of my primary and the price ahah
11
« on: August 03, 2018, 10:59:08 AM »
@oneKone I used 5mm aluminium busbar for my inverter, they don't overheat with 1500A and they are much more easier to cut than copper
12
« on: August 03, 2018, 10:34:21 AM »
Hello coilers, Last week I finished my DRSSTC and the first test gave me 240cm of spark. My goal is 3m and I have many tracks of improvement. I wondering how can I choose the Primary Impedance for a given frequency and the impact of it. I use GTO capacitors rated at 3,5uF 1500Vdc per caps. With my primary coil, I can change my primary caps for 388nF (9 GTO in series), 435nF (8 GTO in series) or 500nF (7 GTO in series) to stay between [52-60]kHz depending how much I want to detune my coil. I've done some simulation with different L C and Fres values to calcultate Z surge, it's between 5,64 and 7 depending F res chosen. Ocd is set at 1350 but I can push it at 1700A easily with SKM400GB125D IGBT. Based on your experience wich primary capacitance is the best to perform the biggest streamer ?
13
« on: July 28, 2018, 02:19:15 PM »
Yesterday I run my big drsstc for the first time indoor. I use a long aliminium rod for ground. It was vertically attached to a chair. When the arc touched the rod, the braker oppened. I suppose that the arc short circuited the secondary and then the current in the bus where to big for the braker.
Also when I want to stoped the coil, I stoped the Bus supply and I tried to run the coil without supply to discharge the BUS. There was a huge flash on the Bus but the coil is fine (thanks god !).
I don't know what happened, How can I stop the coil and discharge the Bus cap safely ?
And a last question, Franzoli told me to connect the gnd of the driver to the case which is connected to the Coil ground. There is no risk to connected the gnd to the coil ground ?
14
« on: May 05, 2018, 02:03:25 PM »
Hi everyone, My name is Alexandre, i'm a french student in Electrical Engineering. I began to build tesla coil last year with a first SGTC then i upgrade it in DRSSTC mode. I have geat projects with tesla coil, my school (INSA LYON) ask me to promote it in differents science events near Lyon
15
« on: April 09, 2018, 10:05:50 PM »
Good job !
I plan to make a similar small drsstc. What is your coupling coefficient k ?
16
« on: March 03, 2018, 06:30:35 PM »
To build a good MMC, you can use 942C capacitor serie from Cornell Dublier or C4AS serie from Kemet. For my DRSSTC I use C4AS 680nF 1200V capacitor, they have a better Irms in 4 pins configuration than 942C.
17
« on: February 27, 2018, 10:43:40 AM »
Thanks you for your answers. The photo of my TC. I know the primary coill tube is not enough large but I will change it later. I made more maths yesterday. I choose 1800 turns of 0.0475mm for the secondary. I think the low impedance will less detune the secondary Fres. For a frequency of 55kHz when the an arc appears ( 14% detuning), the period is 18us. If I take a 470nF primary capacitor, Xc= 6.1Ohm. I want a maximum current of 1200A. The MMC voltage will be equal to 7320V. The DC bus has a voltage of 620VDC so the n cycles is equal to 6 cycles. Finally the On-time is 108us max. What do you think about these values ? The schematics of my DRSSTC based on Franzoli DRSSTC III :
18
« on: February 24, 2018, 09:31:49 PM »
Hello Everybody i'm proud to introduce you my first DRSSTC built for an engineer project school ! Last year I decided to built a large SGTC but the price of my 942C MMC was to high for my budget and I don't have a 220V/32A power source. So I decided to change the technology of my Tesla in order to supply it with a 3phase power source. (video of my SGTC last year) I use the plan of F. Franzoli for his DRSSTC III for the full bridge, driver, PSU and interrupter. I saw that his OCD is at 1200A. Due to the low impedance of my primary I think it will reach 1000A peak. I need to find an IGBT module wich can handle this curent at the resonant frequency of my secondary. I made a simulation on JavaTC3D. I saw that the surge impedance of the secondary need to be close to 50kOhm. I have two size of wire : 0.4 and 0.475mm. With my actual secondary and size of the coil (200*1080mm) I can reach a couple of values for frequency and surge impedance : Size of wire | Number of turns | Frequency | Z surge 0.475 1850 63.41 kHz 52 kOhm 0.475 2000 60.95 kHz 54.6 kOhm 0.4 2100 52.6 kHz 61.6 kOhm 0.4 2400 49.8 kHz 66.5kOhm My first question is witch case I should take ? I prefer the first for the low impedance but I'm affraid that at 63kHz it would be hard to find an IGBT module for 1000Apeak. So the second question is which module I should use ? I saw CM300DY-24NFH and SKM400GB125D. I think the SKM is really good for my DRSSTC but it is more expensive. Do you have seen an other model for a DRSSTC at this frequency and this peak current ? Thanks you for your help. I have one month to finish the circuit ^^. I will post more information about this project. PS : i'm sorry, it's my first time on a forum, i don't know how to post pictures of my tesla... :/
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Re: Capacitor Blowout
[Sell / Buy / Trade]
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Michelle_ April 11, 2024, 10:45:53 PM
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Re: UD 2.7 OCD LED stays on, no output during inital test
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Admiral Aaron Ravensdale April 11, 2024, 07:39:30 PM
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Re: UD 2.7 OCD LED stays on, no output during inital test
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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flyingperson23 April 11, 2024, 07:24:52 PM
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Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
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sky-guided April 11, 2024, 06:09:30 PM
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UD 2.7 OCD LED stays on, no output during inital test
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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Admiral Aaron Ravensdale April 11, 2024, 12:55:16 PM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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alan sailer April 11, 2024, 03:40:00 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
|
sky-guided April 11, 2024, 03:05:07 AM
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Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
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Michelle_ April 11, 2024, 02:57:33 AM
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Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
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alan sailer April 11, 2024, 01:44:32 AM
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Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
|
Michelle_ April 11, 2024, 01:31:40 AM
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Re: Plasma Torid - Class E Self Resonant Dual/Stereo - Plasma Torid Build
[Dual Resonant Solid State Tesla coils (DRSSTC)]
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OmGigaTron April 11, 2024, 01:11:00 AM
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Re: Tesla coil safety questions, risk analysis quantified
[Beginners]
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alan sailer April 11, 2024, 12:58:52 AM
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